Manufacturing Facilities - Bangalore Complex

		Manufacturing Facilities
	Bangalore Complex

	Contact Address
	Major Manufacturing Facilities
	Collaboration / Technical Tie-ups
	Major Projects Executed / Achieved
	Awards of Excellence
	Products Range

HMT Machine Tools Limited, Bangalore Complex, Jalahalli, HMT P.O., Bangalore 560 013

Telephone

91-80-6662 6850 / 52, 91-80-6662 6849 (General)

Fax

91-80-2838 2797

mbxsales@hmtmachinetools.com | mbx@hmtmachinetools.com

Inception

1953

Unit Chief

K. Ravikanth
General Manager,
Bangalore Complex

Telephone

91-80-6662 6899

Sales Chief

B.K. Sridhar
Joint General Manager (Sales)

Telephone

91-80-6662 6861/6862, 98451 19504

Fax

91-80-2838 2797

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Major Manufacturing Facilities
	Experienced design expertise and latest design facilities
	Can handle machining of components of variety weighing up to 20 tons
	Up-to-date tool room and inspection facilities
	Machine shop to build huge structures with stress relieving facilities
	Machine shop to manufacture small and heavy components
	Facilities for assembly and retrofitting of heavy machine tools
	Heat treatment facilities
	Foundry with facilities to produce heavy, small and medium castings of ferrous metals with facilities like pattern shop and fettling shop
	Captive foundry of capacity 1500 MT per annum – Size of Grey Cast Iron casting up to 9MT & S.G. Iron up to 5 MT
	Can handle machining of components & assemblies of tool room class precision machine tools.
	Measurement & inspection facilities with precision machines viz., Coordinate Measuring Machine
	Material testing laboratory
	All facilities required for plated through hole (PTH) PCB assembly like preparation / insertion / assembly & component soldering.
	Facilities for cleaning of electronic PCBs
	Wave soldering machine
	Desoldering Machine
	Component Insertion Machine
	PCB Drilling Machine
	Trimming machine
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Collaboration / Technical Tie-ups
	Turning
	Grinding
	Gear Cutting
	General Purpose Machines & Others

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TURNING
Year	Collaborator	Country	Product
1949-66	Oerlikon	Switzerland	High precision Centre Lathes
1959-66	ErnaultBatignolles	France	Production Centre Lathes (LB)
1964-74	Haut Rhin	France	Single Spindle Automatics
1966-74	Gildemeister	FRG	Multispindle Bar & Chucking Automatics
1966-77	Ernault Somua	France	Copying Lathes (S. Pilote)
1966-71	Jones & Lamson DivisionWaterburyFarrel	USA	FAY Automatic Lathes
1966-71	Gildemeister	FRG	Drum Type Turret Lathes
1969-74	Oerlikon	Switzerland	Multipurpose Lathes (DA)
1970-75	American Tool Works	USA	Heavy Duty Engine Lathes & Machining Centres for Drilling Milling & Boring Operations
1971-78	Petermann	Switzerland	Sliding Headstock Automatics
1984-92	Gildemeister	FRG	MultispindleAutomatics (GF, GS)
1986-91	Gildemeister	FRG	GDM Series Chuckers

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GRINDING
Year	Collaborator	Country	Product
1959-66	Olivette	Italy	Cylindrical Grinding Machines
1961-71	Limex	GDR	Hydraulic Surface Grinding Machines (SFW)
1985-93	Buderus	FRG	Precision Internal Grinding Machines

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GEAR CUTTING
Year	Collaborator	Country	Product
1963-70	Drummond Brothers	UK	Gear Shapers(Maricut 2A & 3A)
1964-71	Liebherr	FRG	Gear Hobbing Machines(L series)
1976-79	Cross	USA	Gear Chamfering Machines
1983-91	Liebherr	FRG	Heavy Duty Gear Hobbers
1983-91	Liebherr	FRG	High Speed Gear Shapers (WS1)

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GENERAL PURPOSE MACHINES & OTHERS
Year	Collaborator	Country	Product
1958-65	Hermann Kolb	FRG	Radial Drilling Machines (RM)
1967-77	Oswald Forst	FRG	Broaching Machines – Horizontal & Vertical (Internal & External)
1968-73	Fin Motil	Switzerland	Clamping Chucks
1969-76	Ateliers GSP	France	Drilling & Boring Machines
1982-90	Oswald Forst	FRG	Surface Broaching Machines
1984-90	Carl Zeiss Jena	GDR	Ballscrews
1984-94	Siemens	FRG	CNC Control Systems
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METAL FORMING
Year	Collaborator	Country	Product
1969-79	Interfonda	Switzerland	Diecasting & Plastic Injection Moulding Machines
1982	Interfonda	Switzerland	Diecasting Dies
1981-89	Reissenhauser	FRG	Plastic Extrusion Machines

Major Projects Executed / Achieved
	Indigenisation of critical components for multi-spindle automats
	Specialised components for aerospace applications and radar assembly.
	Development of Linear Transfer Machines
	Development of 3-piece Manipulators and Rugged Duty Manipulators for Nuclear Applications
	Specialised components for LCAs
	Refurbishing of precision class machines – Jig Boring, Jig Milling, Vertical Boring machines, etc. and imported Machining Centers
	Development of HINUMERIK 4200 CNC system (controlling up to 9 axes and 3 spindles).
	HINUMERIK 2300 CNC system
	HINUMERIK 2300 W for Wire cut applications
	ERP Software Package
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Awards of Excellence
1961, 1962	President’s Certificate of Merit for All Round Performance.
1964-65	Institution of Engineers’ Best Design Award for Grinding/Lapping Machine
1969, 1970,1975, 1976, 1981, 1984	National Safety Award for outstanding performance in Industrial Safety
1983	Best Productivity Performance in Machine Tool Industry Sector.
1984	1984 1984-89 National Productivity Council Award
1989	FIE Foundation Award for Excellence in Design at IMTEX 89 for 6-Axes CNC Gear Hobbing Machine
1992	DGTD National Award for Technology Development for CNC Heavy Duty Lathe, L60 CNC
1995	CMTI-PMT Foundation Award for Excellence in Design at IMTEX 1995 for CNC Precision Chucker PC 10
2001	CMTI-PMT Foundation Award for Excellence in Design at IMTEX 2001 for CNC Sliding Head Automat A 16 CNC
2004	FIE Foundation Award for Excellence in Design at IMTEX 2004 For CNC Surface Grinding Machine SSG
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Products Range
	Turning
	Milling / Machining Centers
	Grinding
	Gear Cutting
	Drilling
	Diecasting & Plastic Injection Moulding
	Special Purpose Machines
	Refurbishing & Retrofittings
	Special Application Components/Jigs/Fixtures

Turning
Flat Bed Lathes-CNC	B32 CNC/STARTURN		L45/50/60/70 CNC
Flat Bed Lathes – Non CNC			L45/50/60/70	HDL 70
Slant Bed Lathes – CNC	PRECITURN
Sliding Automat – CNC	A 16 CNC
Sliding Headstock Automat – Non CNC	P16
CNC Chuckers	TSC 20
CNC Turnmill Center	GDM 42	GDM 65	GDM 90
MultispindleAutomats – Non CNC	ASH 160	AAH 150		AS 32/48/67
Milling / Machining Centers
DrillTap Center	BLITZ 30	DT 40
Grinding
Cylindrical – CNC	G12 CNC/GNC18
Cylindrical – Non-CNC	G17/22
Surface – CNC	SGC1	SSG1	SGM I / II	SFW1C
Rotary Surface – CNC	RSG 500/800
Internal – CNC	GIN 90/2A	GIN 30/4A	GIN 20/2A,3A, 4A	GIN 16T/2A
Universal – CNC	GNC 15 / G22 CNC	G60 CNC
Thread & Worm	TH 160 / 1000
Gear Cutting
Gear Hobbing – CNC	H250 CNC/4A	H400 CNC 2A / 4A	L200 CNC/3A, 4A, 5A
Gear Hobbing – Non CNC		H250	H400
Gear Shaping – CNC	WS1 CNC/1A	WS1 CNC/ 3A
Drilling
Coordinate	CNC CD 2000x2000/1200x1200
Radial	RM 62/63/65

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DIECASTING & PLASTIC INJECTION MOULDING
Cold Chamber Pressure Die Casting Machines - Horizontal Type – 80 to 1100 tonnes	DC 80	DC 120	DC 180	H 250D
	H400D	DC 500	H660D	DC 800
	DC 1100
Plastic Injection Moulding Machines (conventional & CNC versions) – 80 to 630 tonnes	PI 80	PI 130	PI 180	PI 300
	PI 400	PI 630
Refurbishing & Retrofittings
	Heavy Duty Four Guideway Lathe, Vertical Turret Lathe	Heavy Duty Combination Turret Lathe	Horizontal Twin Spindle CNC Chucker	Vertical Spindle CNC Chucker
	Cylindrical Grinding Machine	Cylindrical Grinder - Fortuna	Cylindrical Grinder - Studer	Cylindrical Grinder - HMT
	Internal Grinder - Fortuna	Internal Grinder - HMT	Universal Grinder - Kellenberger
	Double Column Coordinate Drilling Machine	Multispindle Drilling Machine	Drilling & Tapping Machine
	5-Axes Horizontal Machining Center	Gear Teeth Chamfering Machine	Fine Boring Machine	Multispindle Drilling SPM
Special Application Components/Jigs/Fixtures
Aerospace	LCA Wing Assembly Jig	Transonic Test Insert of Wind Tunnel	Moulds for Reflector Antenna Satellite	Radar Housing Assembly Components
	Avionics Components
Others	Heavy Machine Tool Bed Casting	Precision needles for radio isotope impregnation
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SPECIAL PURPOSE MACHINES

Double Ended Facing & Centering Machine

Fine Boring Machine Multispindle Drilling Machine

Two-way Drilling & Hole Milling/Reaming Machine

9-Station Rotary Indexing Machine

Triplex Milling Machine

3-Station Linear Indexing, Drilling, Hole Milling Machine

4-Sides Tapping Machine

CNC 4-Axes Chucker

CNC Drilling & Reaming Machine

SPM for battery Manufacturing

Head Turning & Mouth Reaming Machine

2-Axes CNC Precision Coordinate Table

Dual Spindle Case Trimming Machine

Flash Hole Drilling Machine

Duplex Milling Machine

Bilateral Master-Slave servo manipulators

Rugged Duty Extended Reach Manipulator

Three-piece Master-Slave Servomanipulator

Sub-system for Engineering Tomography

Paper Tube Sizing & Finishing Machine

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CNC Control Systems

CNC Systems for turning, milling, drilling, boring, machining centres, grinding and special purpose machines with built-in programmable logic controller, CRT display / TFT and configurability function.

HINUMERIK 2100T / 2000T SINUMERIK 810T / 810M / 810G

HINUMERIK 2100M / 2000M

HINUMERIK 2200T

HINUMERIK 3100M / 3100T / 3100G

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