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Bangalore Complex

Banglore Complex, Jalahalli ,
HMT P.O.,
Banglore-560013

Telephone 91-80-2218 5613 ( Unit Chief Office)
Email [email protected]
[email protected]
Inception 1953
Managing Director
Unit Chief Mr. VIJAYA PRAKASH C S
General Technical Manager
Telephone 91-80-2218 5612
Sales Chief SHIBA PRASAD DAS
Joint General Manager (Sales)
Telephone 91-80-2218 5630/5631

Major Manufacturing Facilities

  • Experienced design expertise and latest design facilities
  • Can handle machining of components of variety weighing up to 20 tons
  • Up-to-date tool room and inspection facilities
  • Machine shop to build huge structures with stress relieving facilities
  • Machine shop to manufacture small and heavy components
  • Facilities for assembly and retrofitting of heavy machine tools
  • Heat treatment facilities
  • Foundry with facilities to produce heavy, small and medium castings of ferrous metals with facilities like pattern shop and fettering shop
  • Captive foundry of capacity 1500 MT per annum – Size of Grey Cast Iron casting up to 9MT & S.G. Iron up to 5 MT
  • Can handle machining of components & assemblies of tool room class precision machine tools.
  • Measurement & inspection facilities with precision machines viz., Coordinate Measuring Machine
  • Material testing laboratory
  • All facilities required for plated through hole ( PTH ) PCB assembly like preparation / insertion / assembly & component soldering.
  •  Facilities for cleaning of electronic PC Bs
  • Wave soldering machine
  • Desoldering Machine
  • Component Insertion Machine
  • PCB Drilling Machine
  • Trimming machine

 

TURNING

Year Collaborator Country Product
1949-66 Oerlikon Switzerland High precision Centre Lathes
1959-66 ErnaultBatignolles France Production Centre Lathes (LB)
1964-74 Haut Rhin France France Single Spindle Automatics
1966-74 Gildemeister FRG Multispindle Bar & Chucking Automatics
1966-77 Ernault Somua France Copying Lathes (S. Pilote)
1966-71 Jones & Lamson
DivisionWaterburyFarrel
USA FAY Automatic Lathes
1966-71 Gildemeister FRG Drum Type Turret Lathes
1969-74 Oerlikon Switzerland Multipurpose Lathes (DA)
1970-75 American Tool Works USA Heavy Duty Engine Lathes & Machining Centres for
Drilling Milling & Boring Operations
1971-78 Petermann Switzerland Sliding Headstock Automatics
1984-92 Gildemeister FRG MultispindleAutomatics (GF, GS)
1986-91 Gildemeister FRG GDM Series Chuckers

GRINDING

Year Collaborator Country Product
1959-66 Olivette Italy Cylindrical Grinding Machines
1961-71 Limex GDR Hydraulic Surface Grinding Machines (SFW)
1985-93 Buderus FRG Precision Internal Grinding Machines

GEAR CUTTING

Year Collaborator Country Product
1963-70 Drummond Brothers UK Gear Shapers(Maricut 2A & 3A)
1964-71 Liebherr FRG Gear Hobbing Machines(L series)
1976-79 Cross USA Gear Chamfering Machines
1983-91 Liebherr FRG Heavy Duty Gear Hobbers
1983-91 Liebherr FRG High Speed Gear Shapers (WS1)

GENERAL PURPOSE MACHINES & OTHERS

Year Collaborator Country Product
1958-65 Hermann Kolb FRG Radial Drilling Machines (RM)
1967-77 Oswald Forst FRG Broaching Machines – Horizontal &
Vertical (Internal & External)
1968-73 Fin Motil Switzerland Clamping Chucks
1969-76 Ateliers GSP France Drilling & Boring Machines
1982-90 Oswald Forst FRG Surface Broaching Machines
1982-90 Oswald Forst FRG Surface Broaching Machines
1984-90 Carl Zeiss Jena GDR Ballscrews
1984-94 Siemens FRG CNC Control Systems

METAL FORMING

 

Year Collaborator Country Product
1969-79 Interfonda Switzerland Diecasting & Plastic Injection Moulding
Machines
1982 Interfonda Switzerland Diecasting Dies
1981-89 Reissenhauser FRG Plastic Extrusion Machines

 


Major Projects Executed / Achieved

  • Idigenisation of critical components for multi-spindle automats
  • Specialised components for aerospace applications and radar assembly.
  • Development of Linear Transfer Machines
  • Development of 3-piece Manipulators and Rugged Duty Manipulators for Nuclear Applications
  • Specialised components for LC As Refurbishing of precision class machines – Jig Boring, Jig Milling, Vertical Boring machines, etc. and imported Machining Centers
  • Development of HINUMERIK 4200 CNC system (controlling up to 9 axes and 3 spindles).
  • HINUMERIK 2300 CNC system
  • HINUMERIK 2300 W for Wire cut applications
  • ERP Software Package

Awards of Excellence

1961, 1962 President’s Certificate of Merit for All Round Performance.
1964-65 Institution of Engineers’ Best Design Award for Grinding/Lapping Machine
1969, 1970,1975,
1976, 1981, 1984
National Safety Award for outstanding performance in Industrial Safety
1983 Best Productivity Performance in Machine Tool Industry Sector.
1984 1984 1984-89 National Productivity Council Award
1989 FIE Foundation Award for Excellence in Design at IMTEX 89 for 6-Axes CNC
Gear Hobbing Machine
1992 DGTD National Award for Technology Development for CNC Heavy Duty Lathe,
L60 CNC
1995 CMTI-PMT Foundation Award for Excellence in Design at IMTEX 1995 for CNC
Precision Chucker PC 10
2001 CMTI-PMT Foundation Award for Excellence in Design at IMTEX 2001 for CNC
Sliding Head Automat A 16 CNC
2004 FIE Foundation Award for Excellence in Design at IMTEX 2004 For CNC Surface
Grinding Machine SSG
2013 FIE  – Foundation award for excellence in Design at IMTEX 2013 for VT MC 500 5A

Products Range
Turning

Flat Bed Lathes-CNC STARTURN   L45/50/60/70 CNC  4GWL/HDL75CNC
Flat Bed Lathes – Non CNC     L45/50/60/70 HDL 70
Slant Bed Lathes – CNC PRECITURN      
Sliding Automat – CNC A 16 CNC      
Sliding Headstock Automat
– Non CNC
       
CNC Chuckers TSC 20      
CNC Chuckers TSC 20      
CNC Turnmill Center GDM 42 GDM 65 GDM 90  
MultispindleAutomats – Non
CNC
ASH 160 AAH 150   AS 32/48/67

Milling / Machining Centers

DrillTap Center BLITZ 30 DT 40    
Cylindrical – CNC G12 CNC/GNC18      
Cylindrical – Non-CNC G17/22      
Surface – CNC SGC1 SSG1 SGM I / II SFW1C
Rotary Surface – CNC RSG 500/800      
Internal – CNC GIN 90/2A GIN 30/4A GIN 20/2A,3A,
4A
GIN 16T/2A
Universal – CNC GNC 15 / G22 CNC G60 CNC    
Thread & Worm TH 160 / 1000      

Gear Cutting

Gear Hobbing – CNC H250 CNC /4A H400 CNC
2A / 4A
L200 CNC /3A,
4A, 5A
 
Gear Hobbing – Non CNC   H250 H400  
Gear Shaping – CNC WS1 CNC /1A WS1 CNC /
3A
   

Drilling

Coordinate CNCCD
2000×2000/1200×1200
     
Radial RM 62/63/65      

DIECASTING & PLASTIC INJECTION MOULDING

Cold Chamber DC 80 DC 120 DC 180 H 250D
Pressure Die
Casting Machines –
H400D DC 500 H660D DC 800
Horizontal Type –
80 to 1100 tonnes
DC 1100      

Refurbishing & Retrofittings

Heavy Duty
Four Guideway
Lathe, Vertical
Turret Lathe
Heavy Duty
Combination Turret
Lathe
Horizontal Twin
Spindle CNC
Chucker
Vertical Spindle CNC
Chucker
Cylindrical
Grinding
Machine
Cylindrical Grinder –
Fortuna
Cylindrical Grinder –
Studer
Cylindrical Grinder –
HMT
Internal
Grinder –
Fortuna
Internal Grinder –
HMT
Universal Grinder –
Kellenberger
 
Double Column
Coordinate
Drilling
Machine
Multispindle Drilling
Machine
Drilling & Tapping
Machine
 
5-Axes
Horizontal
Machining
Center
Gear Teeth
Chamfering
Machine
Fine Boring Machine Multispindle Drilling
SPM

Special Application Components/Jigs/Fixtures

Aerospace LCA Wing
Assembly Jig
Transonic Test
Insert of Wind
Tunnel
Moulds for Reflector
Antenna Satellite
Radar Housing
Assembly
Components
  Avionics
Components
     
Others Heavy Machine
Tool Bed
Casting
Precision needles
for radio isotope
impregnation
   

SPECIAL PURPOSE MACHINES

  • Double Ended Facing & Centering Machine
  • Fine Boring Machine Multispindle Drilling Machine
  • Two-way Drilling & Hole Milling/Reaming Machine
  • 9-Station Rotary Indexing Machine
  • Triplex Milling Machine
  • 3-Station Linear Indexing, Drilling, Hole Milling Machine
  • 3-Station Linear Indexing, Drilling, Hole Milling Machine
  • 4-Sides Tapping Machine
  • CNC 4-Axes Chucker
  • CNC Drilling & Reaming Machine
  • SPM for battery Manufacturing
  • Head Turning & Mouth Reaming Machine
  • 2-Axes CNC Precision Coordinate Table
  • Dual Spindle Case Trimming Machine
  • Flash Hole Drilling Machine
  • Duplex Milling Machine
  • Bilateral Master-Slave servo manipulators
  • Rugged Duty Extended Reach Manipulator
  • Three-piece Master-Slave Servomanipulator
  • Sub-system for Engineering Tomography
  • Paper Tube Sizing & Finishing Machine

CNC Control Systems

CNC Systems for turning,
milling, drilling, boring,
machining centres, grinding
and special purpose
machines with built-in
programmable logic
controller, CRT display /
TFT and configurability
function.
HINUMERIK 2100T /
2000T SINUMERIK 810T /
810M / 810G
HINUMERIK
2100M / 2000M
HINUMERIK
2200T
HINUMERIK
3100M /
3100T /
3100G

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