Bangalore Complex
Banglore Complex, Jalahalli ,
HMT P.O.,
Banglore-560013
| Telephone | 91-80-2218 5613 ( Unit Chief Office) |
| [email protected] [email protected] |
|
| Inception | 1953 |
| Managing Director | – |
| Unit Chief | Mr. SUMIT SADHYA General Technical Manager |
| Telephone | 91-80-2218 5612 |
| Sales Chief | VINAY KUMAR S Deputy Engineer(Sales) |
| Telephone | 91-80-2218 5630/5631 |
Major Manufacturing Facilities
- Experienced design expertise and latest design facilities
- Can handle machining of components of variety weighing up to 20 tons
- Up-to-date tool room and inspection facilities
- Machine shop to build huge structures with stress relieving facilities
- Machine shop to manufacture small and heavy components
- Facilities for assembly and retrofitting of heavy machine tools
- Heat treatment facilities
- Foundry with facilities to produce heavy, small and medium castings of ferrous metals with facilities like pattern shop and fettering shop
- Captive foundry of capacity 1500 MT per annum – Size of Grey Cast Iron casting up to 9MT & S.G. Iron up to 5 MT
- Can handle machining of components & assemblies of tool room class precision machine tools.
- Measurement & inspection facilities with precision machines viz., Coordinate Measuring Machine
- Material testing laboratory
- All facilities required for plated through hole ( PTH ) PCB assembly like preparation / insertion / assembly & component soldering.
- Facilities for cleaning of electronic PC Bs
- Wave soldering machine
- Desoldering Machine
- Component Insertion Machine
- PCB Drilling Machine
- Trimming machine
TURNING
| Year | Collaborator | Country | Product |
| 1949-66 | Oerlikon | Switzerland | High precision Centre Lathes |
| 1959-66 | ErnaultBatignolles | France | Production Centre Lathes (LB) |
| 1964-74 | Haut Rhin | France | France Single Spindle Automatics |
| 1966-74 | Gildemeister | FRG | Multispindle Bar & Chucking Automatics |
| 1966-77 | Ernault Somua | France | Copying Lathes (S. Pilote) |
| 1966-71 | Jones & Lamson DivisionWaterburyFarrel |
USA | FAY Automatic Lathes |
| 1966-71 | Gildemeister | FRG | Drum Type Turret Lathes |
| 1969-74 | Oerlikon | Switzerland | Multipurpose Lathes (DA) |
| 1970-75 | American Tool Works | USA | Heavy Duty Engine Lathes & Machining Centres for Drilling Milling & Boring Operations |
| 1971-78 | Petermann | Switzerland | Sliding Headstock Automatics |
| 1984-92 | Gildemeister | FRG | MultispindleAutomatics (GF, GS) |
| 1986-91 | Gildemeister | FRG | GDM Series Chuckers |
GRINDING
| Year | Collaborator | Country | Product |
| 1959-66 | Olivette | Italy | Cylindrical Grinding Machines |
| 1961-71 | Limex | GDR | Hydraulic Surface Grinding Machines (SFW) |
| 1985-93 | Buderus | FRG | Precision Internal Grinding Machines |
GEAR CUTTING
| Year | Collaborator | Country | Product |
| 1963-70 | Drummond Brothers | UK | Gear Shapers(Maricut 2A & 3A) |
| 1964-71 | Liebherr | FRG | Gear Hobbing Machines(L series) |
| 1976-79 | Cross | USA | Gear Chamfering Machines |
| 1983-91 | Liebherr | FRG | Heavy Duty Gear Hobbers |
| 1983-91 | Liebherr | FRG | High Speed Gear Shapers (WS1) |
GENERAL PURPOSE MACHINES & OTHERS
| Year | Collaborator | Country | Product |
| 1958-65 | Hermann Kolb | FRG | Radial Drilling Machines (RM) |
| 1967-77 | Oswald Forst | FRG | Broaching Machines – Horizontal & Vertical (Internal & External) |
| 1968-73 | Fin Motil | Switzerland | Clamping Chucks |
| 1969-76 | Ateliers GSP | France | Drilling & Boring Machines |
| 1982-90 | Oswald Forst | FRG | Surface Broaching Machines |
| 1982-90 | Oswald Forst | FRG | Surface Broaching Machines |
| 1984-90 | Carl Zeiss Jena | GDR | Ballscrews |
| 1984-94 | Siemens | FRG | CNC Control Systems |
METAL FORMING
| Year | Collaborator | Country | Product |
| 1969-79 | Interfonda | Switzerland | Diecasting & Plastic Injection Moulding Machines |
| 1982 | Interfonda | Switzerland | Diecasting Dies |
| 1981-89 | Reissenhauser | FRG | Plastic Extrusion Machines |
Major Projects Executed / Achieved
- Idigenisation of critical components for multi-spindle automats
- Specialised components for aerospace applications and radar assembly.
- Development of Linear Transfer Machines
- Development of 3-piece Manipulators and Rugged Duty Manipulators for Nuclear Applications
- Specialised components for LC As Refurbishing of precision class machines – Jig Boring, Jig Milling, Vertical Boring machines, etc. and imported Machining Centers
- Development of HINUMERIK 4200 CNC system (controlling up to 9 axes and 3 spindles).
- HINUMERIK 2300 CNC system
- HINUMERIK 2300 W for Wire cut applications
- ERP Software Package
Awards of Excellence
| 1961, 1962 | President’s Certificate of Merit for All Round Performance. |
| 1964-65 | Institution of Engineers’ Best Design Award for Grinding/Lapping Machine |
| 1969, 1970,1975, 1976, 1981, 1984 |
National Safety Award for outstanding performance in Industrial Safety |
| 1983 | Best Productivity Performance in Machine Tool Industry Sector. |
| 1984 | 1984 1984-89 National Productivity Council Award |
| 1989 | FIE Foundation Award for Excellence in Design at IMTEX 89 for 6-Axes CNC Gear Hobbing Machine |
| 1992 | DGTD National Award for Technology Development for CNC Heavy Duty Lathe, L60 CNC |
| 1995 | CMTI-PMT Foundation Award for Excellence in Design at IMTEX 1995 for CNC Precision Chucker PC 10 |
| 2001 | CMTI-PMT Foundation Award for Excellence in Design at IMTEX 2001 for CNC Sliding Head Automat A 16 CNC |
| 2004 | FIE Foundation Award for Excellence in Design at IMTEX 2004 For CNC Surface Grinding Machine SSG |
| 2013 | FIE – Foundation award for excellence in Design at IMTEX 2013 for VT MC 500 5A |
Products Range
Turning
| Flat Bed Lathes-CNC | STARTURN | L45/50/60/70 CNC | 4GWL/HDL75CNC | |
| Flat Bed Lathes – Non CNC | L45/50/60/70 | HDL 70 | ||
| Slant Bed Lathes – CNC | PRECITURN | |||
| Sliding Automat – CNC | A 16 CNC | |||
| Sliding Headstock Automat – Non CNC |
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| CNC Chuckers | TSC 20 | |||
| CNC Chuckers | TSC 20 | |||
| CNC Turnmill Center | GDM 42 | GDM 65 | GDM 90 | |
| MultispindleAutomats – Non CNC |
ASH 160 | AAH 150 | AS 32/48/67 |
Milling / Machining Centers
| DrillTap Center | BLITZ 30 | DT 40 | ||
| Cylindrical – CNC | G12 CNC/GNC18 | |||
| Cylindrical – Non-CNC | G17/22 | |||
| Surface – CNC | SGC1 | SSG1 | SGM I / II | SFW1C |
| Rotary Surface – CNC | RSG 500/800 | |||
| Internal – CNC | GIN 90/2A | GIN 30/4A | GIN 20/2A,3A, 4A |
GIN 16T/2A |
| Universal – CNC | GNC 15 / G22 CNC | G60 CNC | ||
| Thread & Worm | TH 160 / 1000 |
Gear Cutting
| Gear Hobbing – CNC | H250 CNC /4A | H400 CNC 2A / 4A |
L200 CNC /3A, 4A, 5A |
|
| Gear Hobbing – Non CNC | H250 | H400 | ||
| Gear Shaping – CNC | WS1 CNC /1A | WS1 CNC / 3A |
Drilling
| Coordinate | CNCCD 2000×2000/1200×1200 |
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| Radial | RM 62/63/65 |
DIECASTING & PLASTIC INJECTION MOULDING
| Cold Chamber | DC 80 | DC 120 | DC 180 | H 250D |
| Pressure Die Casting Machines – |
H400D | DC 500 | H660D | DC 800 |
| Horizontal Type – 80 to 1100 tonnes |
DC 1100 |
Refurbishing & Retrofittings
| Heavy Duty Four Guideway Lathe, Vertical Turret Lathe |
Heavy Duty Combination Turret Lathe |
Horizontal Twin Spindle CNC Chucker |
Vertical Spindle CNC Chucker |
| Cylindrical Grinding Machine |
Cylindrical Grinder – Fortuna |
Cylindrical Grinder – Studer |
Cylindrical Grinder – HMT |
| Internal Grinder – Fortuna |
Internal Grinder – HMT |
Universal Grinder – Kellenberger |
|
| Double Column Coordinate Drilling Machine |
Multispindle Drilling Machine |
Drilling & Tapping Machine |
|
| 5-Axes Horizontal Machining Center |
Gear Teeth Chamfering Machine |
Fine Boring Machine | Multispindle Drilling SPM |
Special Application Components/Jigs/Fixtures
| Aerospace | LCA Wing Assembly Jig |
Transonic Test Insert of Wind Tunnel |
Moulds for Reflector Antenna Satellite |
Radar Housing Assembly Components |
| Avionics Components |
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| Others | Heavy Machine Tool Bed Casting |
Precision needles for radio isotope impregnation |
SPECIAL PURPOSE MACHINES
- Double Ended Facing & Centering Machine
- Fine Boring Machine Multispindle Drilling Machine
- Two-way Drilling & Hole Milling/Reaming Machine
- 9-Station Rotary Indexing Machine
- Triplex Milling Machine
- 3-Station Linear Indexing, Drilling, Hole Milling Machine
- 3-Station Linear Indexing, Drilling, Hole Milling Machine
- 4-Sides Tapping Machine
- CNC 4-Axes Chucker
- CNC Drilling & Reaming Machine
- SPM for battery Manufacturing
- Head Turning & Mouth Reaming Machine
- 2-Axes CNC Precision Coordinate Table
- Dual Spindle Case Trimming Machine
- Flash Hole Drilling Machine
- Duplex Milling Machine
- Bilateral Master-Slave servo manipulators
- Rugged Duty Extended Reach Manipulator
- Three-piece Master-Slave Servomanipulator
- Sub-system for Engineering Tomography
- Paper Tube Sizing & Finishing Machine
CNC Control Systems
| CNC Systems for turning, milling, drilling, boring, machining centres, grinding and special purpose machines with built-in programmable logic controller, CRT display / TFT and configurability function. |
HINUMERIK 2100T / 2000T SINUMERIK 810T / 810M / 810G |
HINUMERIK 2100M / 2000M |
HINUMERIK 2200T |
HINUMERIK 3100M / 3100T / 3100G |
